My name is Zhukov Illia Borisovich (Sometimes my name is
written as «Ilya» by ones
or as «Ilja» by others.)
I was born in 1979 in the Leningrad city, USSR.
In 1995 I finished cum laude music school.
In 2002 I graduated with distinction from
SPbGTURP. Obtained in the University specialty is
«Electric drive and automation of industrial machines and technological complexes».
At that time I had two published works and recommendation to continue education in postgraduate course.
In September 2002 I had been taken on design engineer
by KO VNIIMETMASH, where I was working in department of
electric drive and automation during next six years. First time, when I was appointed to lead project, was in 2005.
In March 2006 I defended PhD dissertation in
LETI.
Maintaining project of reconstruction rolling mill
AMZ
in 2007–2008 became most big my work in KO VNIIMETMASH.
This project contains about 150 asynchronous motors,
140 electromagnets and 250 sensors. My functions in it were follows:
checking all design documentation worked out by our department;
agreement all design documentation, developed by mechanical and hydraulic departments;
verification of matching electric circuits and general drawings of cabinets and control panels
developed by contractor to requirements specification;
protecting of a project at the customer;
working out some parts of design documentation, choosing electrical equipment and
working out most difficult calculations.
After coming out from VNIIMETMASH I worked in various organizations including
LETI where I was working as an assistant professor during more than four years.
Mainly my professional activity was connected with various aspects of electric drive,
automation and control systems of electromechanical systems.
In less degree I was engaged in electric power supplying.
The area of my own interest is mathematics and computer science.
Professional skills
In a few words I can design electric drive and automation system of plate rolling mill, it's in details:
to calculate drag torques on motor shaft, to plot movement diagrams
and cyclograms of machines work, to check motors on heating;
to write requirements specification on electric drive and automation;
to choose electrical equipment (sensors, converters, switching equipment…);
to design all types of electric circuits;
to design general drawings and assembly drawings of electric cabinets and control panels;
to design installation drawings of cable and pipe wiring on mechanical equipment,
to choose cables;
to design block diagrams of control system, to determine parameters of PID controllers;
to design algorithmic diagrams for technological process;
to program PLC and HMI;
to issue design documentation package in according with requirements of ESKD standards.
I've experience of leading projects
of five production areas and two basements with pump and accumulator stations and hydraulic equipment.
I protected of project at customers, I performed contract supervision in
some workshops, and I took part in the
precommissioning works and in
acceptance trials. I parameterized converters and
wrote programs for PLC Omron, Mitsubishi, Fastwel, SIEMENS.
I worked out mathematical and computer models of electric drive systems of mechanical and electrical parts
and control system. I made models mechanisms with several degrees of freedom by Lagrange equations.
I have experience computer processing oscillogram and measurement results (Fourier analysis,
least-squares method, pseudoinverse matrix, statistical analysis).
I lectured
on electric drive theory and control systems of electric drive for students of LETI;
basic training course on PLC Omron and review lectures
on frequency converters of extension courses for engineers;
on electrotechnics and metal science for railway workers.
I was scientific adviser of 17 graduating students (masters and bachelors)
including two from Iraq and one from Israel.
I conducted laboratory works and practical exercises and led student's works on term papers.
I held state graduate examinations of bachelors and entrance examinations of magistracy.
I participated in commissions holding defences of graduation works.
I took part in design engineering follow objects:
continuous rolling mill,
shears for cross cutting
iron plate, clamp manipulators,
double edging shears, centralizers and leveling devices,
roller beds, conveyors, tilters, dragover units, movable stops, stampers,
sheet stackers, transfer cars, pushers and dumpers, units for knives swapping,
unwinding units, pinch rollers;
pumping and storage stations, systems of circulating liquid lubrication
and grease lubrication systems, cooling systems (by air-water mixture, water-oil emulsion et al.)
marine energy system
with electric propulsion system, battery charging station, automatic control system of small hydropower plant;
workshop for production of floury mixtures (storage silo, pneumatic transport),
automatic machine for making meat rissoles;
mobile
robotic systems;
rolling bearing assembly machines, steel tape coil packing machines.
I have a programming experience of microcontrollers AVR.
I developed some simple applications by using freepascal and pure WinAPI.
I write programs in PHP and Javascript.
Places of employment
Organizations, in which I worked full time:
KO VNIIMETMASH, Joint-stock company Kolpinsky research and design institute of
metallurgical mechanical engineering
(website)
SPbEC, St. Petersburg electrotechnical company
(nowadays the company has been liquidated)
CNIISET, Central research institute of marine electrical engineering and technology
(nowadays it's department of Krylov State Research Centre)
LETI, Saint Petersburg Electrotechnical University
(website)
AO NTC Rocad, Joint-stock company Science and technology center ROCAD
(website)
AO NPP Signal, Joint-stock company Scientific-production enterprise «Signal»
(website)
REO, Russian electrotechnical company (division of MSA,
website)
Besides, I had some contracts for different works.
My PhD dissertation «Investigation and optimization of electro-mechanical control systems of plate cutter complex»
In the thesis mathematical models of uni-crank and twin-crank shears with
rolling cutting were elaborated and realized in Matlab. These models take into consideration
kinematics and dynamics of shears mechanism and also cutter force dependence on
mechanical properties and geometric parameters of plates divided.
The uni-crank shears description of dynamics takes account of variability of inertia moment
of cutting mechanism and influence of unbalanced masses.
The twin-crank shears description of dynamics was worked out by Lagrange's equations of motion,
the drive of every crank considered as independent.
Today cranks of shears are interlocked and rotate with equal angular rates
either in one direction or in counter directions.
Unlocking of cranks allows to form trajectory of knife motion
and to provide minimum necessary knives overlapping for
edges quality rising (due to less edge bending) and for
decreasing cutter force (due to less plastic deformation of plate).
Algorithm of crank motion trajectories calculation was elaborated in the thesis.
Algorithm gives a sequence of relative positions cranks, which provides required
trajectory motion of cutting edge of upper knife.
In the thesis method of automatic optimization of side clearance between shears knives is offered.
Several times the fragments of my dissertation containing description of this method
were copied without appropriate references
by other authors
in their «works».
Also in thesis the problem of power-saving control of rolling mill finishing equipment electric drives is
considered. Objects for which this problem has solved were
electric drives of tilting roller bed and shears with rolling cutting.
Power-saving problems were considered as variation calculus tasks
with constrained motion trajectories and with fixed boundary conditions (for
shears) and moving boundary conditions (for tilting mechanism of roller bed).
Searching minimum of functional performed by finite-difference Euler method.
The search was realized by my procedures in Matlab.
I began to apply variational calculus methods in that time when I did my
graduate work.
The list of published works
The translated output data of the publications can be inexact.
Zhukov I. B. The compensation of disturbances in electric drive.
/ I. B. Zhukov, E. N. Kovalev // XXIX Week of science SPbSPU: thesis of reports
Interuniversity scientific and technical conference of students and postgraduates,
Saint-Petersburg, 27 November – 02 December
2000 — part. V. P. 136–138. (in Russian)Жуков И. Б. Компенсация возмущений в электроприводе. / И. Б. Жуков,
Е.Н. Ковалёв // XXIX Неделя науки СПбГПУ: тез. докл. Межвуз. научн-техн.
конф. студентов и аспирантов, г. Санкт-Петербург, 27 нояб.—02 декаб.
2000 г. — СПб.: Изд-во СПбГТУ, 2001. — Ч. V. С.
136–138.
Zhukov I. B. An electric drive control method with disturbance compensation.
/ I. B. Zhukov, E. N. Kovalev // Problems of saving fuel and energy resources at industrial
enterprises and thermal power plants: Interuniversity collection of scientific works
/SPbGTURP, Saint-Petersburg, 2002, P. 250–254. ISBN 5–230–14288–X.
(in Russian)Жуков И. Б. Способ управления электроприводом с компенсацией
возмущений. / И. Б. Жуков, Е.Н. Ковалёв // Проблемы экономии
топливно-энергетических ресурсов на промпредприятиях и ТЭС: Межвуз. сб. науч.
тр./СПбГТУРП, СПб., 2002, С. 250–254. ISBN 5–230–14288–X.
Zhukov I.B.
Formalising of the patterns of electromechanical systems of a complex are sharp of sheet roll stock.
/ Zhukov I.B., Zementov O.I., Kozlova L.P. // Proceedings of Saint Petersburg Electrotechnical University Journal,
2003, P. 28–32. (in Russian)Жуков И. Б. Формализация моделей электромеханических систем
комплекса резки листового проката. / И. Б. Жуков, О.И. Зементов,
Л.П. Козлова // Известия СПбГЭТУ «ЛЭТИ». СПб.: Изд-во СПбГЭТУ
«ЛЭТИ», 2003, С. 28–32.
Zhukov I. B. Optimization of automated electromechanical systems of shears for cutting sheet metal. /
I. B. Zhukov, L.P. Kozlova // XXXII Week of science SPbSPU: thesis of reports
Interuniversity scientific and technical conference of students and postgraduates,
Saint-Petersburg, 24–29 November 2003. — part V. P. 146 – 148. (in Russian)Жуков И. Б. Оптимизация автоматизированных электромеханических систем
ножниц для резки листового проката. / И. Б. Жуков, Л.П. Козлова // XXXII
Неделя науки СПбГПУ: тез. докл. Межвуз. научн-техн. конф. студентов и
аспирантов, г. Санкт-Петербург, 24–29 нояб. 2003 г. — СПб.: Изд-во СПбГПУ,
2004. — Ч. V. С. 146 – 148.
Zhukov I. B. The kinematics twin-crank shears calculations in problems of
plate cutting complex electric drive optimization / I. B. Zhukov;
Saint-Petersburg Electrotechnical university — Saint-Petersburg, — 2004. — 23 pages. —
Deposited in VINITI 22.06.2004, №1048–B2004. (in Russian)Жуков И. Б. Кинематический расчет двухкривошипных ножниц в задачах
оптимизации электропривода комплексов резки листового проката / И. Б. Жуков;
Санкт-Петербург. гос. электротехн. ун-т. — СПб., — 2004. — 23 с. — Деп. в
ВИНИТИ 22.06.2004, №1048–В2004.
Zhukov I. B. The kinematics and dynamics uni-crank shears calculations in problems of
plate cutting complex electric drive optimization. / I. B. Zhukov;
Saint-Petersburg Electrotechnical university — Saint-Petersburg, — Saint-Petersburg, — 2004. —
18 pages. — Deposited in VINITI 22.06.2004, №1047–B2004. (in Russian)Жуков И. Б. Расчёт кинематики и динамики однокривошипных ножниц в
задачах оптимизации электропривода комплексов резки листового проката. /
И. Б. Жуков; Санкт-Петербург. гос. электротехн. ун-т. — СПб., — 2004. —
18 с. — Деп. в ВИНИТИ 22.06.2004, №1047–В2004.
Zhukov I.B.
Minimization of energy consumption in Electromechanical shear control systems with rolling cut.
/ Zhukov I.B., Zementov O.I., Kozlova L.P. // Proceedings of Saint Petersburg Electrotechnical University Journal
Series "Electrical Engineering", 2004. — Issue. 1. — P. 19–27. (in Russian)Жуков И. Б. Минимизация энергозатрат в электромеханических
системах управления ножницами с катящимся резом. / И. Б. Жуков,
О. И. Зементов, Л. П. Козлова // Изв. СПбГЭТУ «ЛЭТИ». Сер.
«Электротехника» /
Санкт-Петербург. гос. электротехн. ун-т. — СПб.: Изд-во СПбГЭТУ «ЛЭТИ»,
2004. — Вып. 1. — С. 19–27.
Borisenko S. S. The optimization
of plate cutting complexes /
S.S. Borisenko, I. B. Zhukov, E. N. Kovalev//
Energy and resource saving at the enterprises of metallurgical, mining, and chemical industry (new solutions):
abstracts of the conference, Saint-Petersburg, 25–27 April 2005.
P. 52–54. (in Russian)Борисенко С. С. Оптимизация
комплексов резки листового проката /
С.С. Борисенко, И. Б. Жуков, Е.Н. Ковалёв// Энерго-ресурсосбережение на
предприятиях металлургической, горной, и химической промышленности (новые
решения): тез. докл. конференции, г. Санкт-Петербург, 25–27 апр. 2005. С.
52–54.
Zhukov I. B. Method of forming the optimal trajectory of movement
cross cut shears knife / I. B. Zhukov, E. N. Kovalev//
Energy and resource saving, optimization of energy consumption at the enterprises
of the metallurgical industry: abstracts of the seminar,
Magnitogorsk, 6–7 October. 2005. P. 22–25. (in Russian)Жуков И. Б. Методика формирования оптимальной траектории движения
ножа ножниц поперечной резки толстолистового проката / И. Б. Жуков, Е.Н.
Ковалёв// Энерго-ресурсосбережение, оптимизация энергопотребления на
предприятиях металлургической промышленности: тез. докл. семинара,
г. Магнитогорск, 6–7 окт. 2005. С. 22–25.
Zhukov I. B. The control of a complex of shears with a rolling cut for cross cutting of sheet metal.
// Metallurgy of the XXI century.
Collection of papers of the 2nd international conference of young professionals.
— Moscow: VNIIMETMASH named after academician Tselikov,
2006. P. 360–370. (in Russian)Жуков И. Б. Управление комплексом ножниц с катящимся резом для поперечной
резки листового проката. / И. Б. Жуков // МЕТАЛЛУРГИЯ XXI века. Сб. трудов 2-й
международной конференции молодых специалистов. —М.: ВНИИМЕТМАШ им. акад.
А.И. Целикова, 2006. С. 360–370.